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Location

Asheville, NC

Client

Greater Asheville Regional Airport Authority

Designer

Pond and Company

Services

Construction Management

Scope

Asheville Regional Airport has been one of the fastest-growing airports in the United States over the past seven years, and its 62-year-old air traffic control tower wasn’t built for what the region has become. As part of the airport’s $400 million AVL Forward expansion initiative, Kokolakis assisted with the design and construction of its replacement: an FAA-compliant Air Traffic Control Tower and Terminal Radar Approach Control (TRACON) facility capable of supporting the airport’s next chapter.

The new standalone tower rises 96 feet and features an eight-sided cab with full 360-degree visibility, resolving the line-of-sight limitations that had plagued the original structure for decades. The adjacent TRACON building houses radar approach control operations, administrative areas, and mission-critical building systems; it is connected to the tower through an enclosed corridor. The immense operational campus was built to FAA standards and designed to serve western North Carolina for generations.

This project presented challenges related to both construction and sequencing. The new ATCT and TRACON had to be designed, built, and commissioned within a stringent timeframe so the broader terminal redevelopment could proceed on schedule. Working in a live airport environment with active FAA coordination, Kokolakis kept the project moving through unforeseen site conditions, complex utility conflicts, and rigorous commissioning requirements — handing over a facility that was fully operational and ready for FAA turnover.

Unique Challenges

  • Encountered harder-than-anticipated subsurface rock formations during airfield boring operations, requiring real-time adjustments to production methods and sequencing
  • Identified and resolved a conflict between a major water main and an existing culvert system before it could impact installation schedules
  • Coordinated with the Commissioning Agent and Engineer of Record to address HVAC performance gaps and achieve full system compliance ahead of FAA turnover
  • Maintained construction progress in a live airport environment while minimizing disruption to active FAA operations
  • Delivered the ATCT/TRACON facility within a stringent schedule tied to the phased redevelopment of the airport’s terminal complex